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After a “Google” of the inter-web thingy…… I found a local organisation who enjoy turning wood, Turning it into all sorts it would seem! After approaching their club chairman and posing my question if they had any members who were local and willing to reproduce some front rollers for my Atco mower. An extremely helpful chap by the name of Tony kindly invited me to his workshop Saturday morning and gave a brilliant demonstration making these. They are turned from some English Oak, seasoned, and moisture content down to 10%. Each roller roughly took an hour to complete from the stock wood. I have had 2 sets made, one to fit and a spare set. I will be treating these with a 50/50 mix of Linseed oil and Turps as advised by Tony. I will leave them to soak overnight, making sure the brass is fitted first as the wood could swell a little.
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Soaked the rollers overnight in the preservative mix, wiped off the excess and took them out to dry in the sunshine. Have made sure the rags are washed out in soapy water before putting them in the bin.
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Gareth kindly sent me some pictures of his grass box, so that I can try to modify the one I have. Mine, when fitted doesn’t fit securely to the mower as its from a different machine. Also when fitted there is only an inch gap for the grass to be thrown into the box. It would appear I’m going to have to do quite a bit of work to make this box work. Ahem…….
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I decided today was the day to tackle the grass box. I started by removing the old brackets, unfolding the aluminium along the bottom frame, cut the steel frame, so as to turn it through 90 degrees and cutting the excess aluminium away. Once all the cutting was finished, it was time to start re-assembly. Welding some additional bar to the frame and welding the modified frame into place.
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Once the frame was secured, I folded and rolled the aluminium around the frame, keeping it tight and tapping it into place.
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Here’s the grass box roughly in position, you can see how much extra room has been made by removing 3 inches of the aluminium. The grass clippings should now make it into the box.
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Next task is to set about making brackets to secure the grass box to the mower. I didn’t have any steel wide enough to copy exactly the brackets which are shown in Gareth’s pictures. However I had a solution, some thinner steel strip, twisted through 90 degrees and curled to fit the frame of the mower. Some aluminium angle was cut to shape the same as the original grass box, this rests on the top of the end plates of the mower. Keeping the grass box central between the end plates. Once the brackets were completed they were riveted through the grass box.
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I think this has turned out quite well, the grass box is secure, not dragging the ground. The brackets do not foul the cylinder and the grass clippings should make it into the box ok. I will fill the holes from the old brackets, prime and re-paint.
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