Reply To: Howard Gem Series V

[sidevalve5]

Many thanks Andy for replying to the post.

Will work my way through the fuel system until I find what is the matter. Got to get the petrol tap flowing freely first. Also will soak the carb in cellulose thinners, acetone or white vinegar. Think I will experiment with all three on different parts to see which one performs the best. If there are still bubbles in the fuel from the pump, will have a look at that too. The chap who left me the machine had an ultrasonic cleaner, but I think it was sold along with his vast array of plant and machinery.

Agree about the throttle linkage, will make my own. Can get a pair of M5 ball joints for £5.20p off ebay which will give a stable mechanism. Have found original linkage rods going through holes that can enlarge over time. With a big single at tickover it can cause the throttle butterfly valve to flutter, so the revs are not as steady as they could be.

Agree again the most likely cause of the lack of clutch operation is sticking plates. My only doubt about this is when I picked the machine up there was zero resistance on the clutch lever on the handlebars. It was only by tightening both adjusters to their maximum, could I feel something was moving. Managed to download the service manual and it does go through the clutch itself, but limited info about the mechanism that operates it. The photos are not very clear. It looks to me the clutch lever at the gearbox end has a pawl on it that engages with the clutch trust sleeve that in turn presses against the clutch trust plate on the clutch unit. It is this area that I have concerns about as if something is broken there, it could be terminal for the machine. The other thought I had was the rotovator was used with the adjusters up too tight, inducing clutch slip, eventually completely wearing out the friction plates. Which may account for all of the adjustment used up on both ends of the operating rod before any ‘feel’ is felt by the clutch lever. Or the nut that secures the clutch unit onto the clutch shaft may have worked loose, so the whole assembly is pushed towards the engine. As previously, any advice is most welcome before I split the machine.

Grahame